About Thermocol Batch Pre Former
We have attained a distinct position in this domain by offering Thermocol Batch Pre Former . The offered pre- expander is manufactured at our technological advanced production unit using the finest quality components. This pre-expander is widely demanded in industries for shaping and block cutting application. Apart from this, the provided Thermocol Batch Pre Former is made available in various technical specifications at reasonable prices.
Features:
- Fully automatic
- Fitted with PLC and touch panel
- Trouble free functionality with high efficiency
- Electronic weighing and material level control system
Product details
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Automation Grade
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Automatic
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Motor Power
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9.5 KW
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Power Source
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Electric
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Usage/Application
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Industrial
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Voltage
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380 V
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Base Material
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MS, SS
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Steel Grade
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SS304/SS316
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Frequency
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50/60 Hz
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Phase
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Three Phase
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Surface Finish
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Color Coated
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Efficient EPS Batch Pre-formingThe batch pre former achieves high output speeds, delivering up to 30 cycles per minute. Its water-cooled system and automatic lubrication ensure uninterrupted operations, while the heavy-duty welded frame provides stability. The machine suits large-scale EPS block and sheet production, supporting diverse industry needs.
Advanced Control and SafetyFeaturing PLC-based controls and a digital display, the TPF-400 offers high accuracy (1 mm) and user-friendly operation. The emergency stop button, low noise level (< 70 dB), and safe three-phase electric installation make it ideal for modern manufacturing environments concerned with both precision and operator safety.
FAQs of Thermocol Batch Pre Former:
Q: How does the Thermocol Batch Pre Former operate and what are its major features?
A: This machine uses a semi-automatic, PLC-based control system, enabling precise manual operation through a digital interface. Key features include an electric panel-controlled heating system, automatic lubrication, water-cooled operation, and an emergency stop button for enhanced safety.
Q: What is the recommended installation environment for the TPF-400 Batch Pre Former?
A: The TPF-400 should be installed in locations with access to a three-phase power supply (400 V, 50 Hz), standard electrical connections, and water for cooling. The rugged, powder-coated mild steel construction makes it suitable for varied industrial settings within India.
Q: When is maintenance required and how is it managed?
A: Maintenance is minimal due to the automatic lubrication system and water-cooled design. Routine checks on the lubrication and cooling systems, along with occasional surface cleaning, help maintain optimal performance and reduce downtime.
Q: Where are the EPS batch pre-forms produced by this machine typically used?
A: EPS batch pre-forms generated by the TPF-400 are widely used in packaging, insulation, construction, and other industries requiring expanded polystyrene sheets and blocks. The machine supports manufacturers, distributors, exporters, and suppliers across various sectors.
Q: What is the process for producing thermocol sheets using this machine?
A: Operators load EPS material, set operating parameters via the digital display, and initiate the cycle. Heating and pressure (46 Bar) shape the material, producing batch pre-forms with a cycle time of 2 minutes. The machines semi-automatic operation ensures consistent quality and accuracy.
Q: How does using the TPF-400 benefit my thermocol production operation?
A: The TPF-400 improves productivity with its rapid cycle speed (30/min), high production capacity (200400 kg/hr), and precise control system. Its low-maintenance, energy-efficient design and safety features contribute to reduced operational costs and enhanced workplace safety.