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Thermocol Block Moulding Machinery

Name: Thermocol Block Moulding Machinery
Brand: LAXMI ENGG. & THERMO PACK
Price: 1150000.00 INR
Availability: InStock

Price 1150000.00 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Thermocol Block Moulding Machinery Specification

Connectivity Options
Field I/O, Remote Monitoring

Power Rating
40 kW

Frequency
50 Hz

Voltage
380V / 415V

Features
Energy efficient, high precision, robust construction

Noise Level
< 75 dB

Accuracy
1 mm

Control System
PLC Controlled

Motor Power
22 kW

Plastic Processed
EPS (Expanded Polystyrene)

Lubricating System
Automatic

Drive
Electric

Cooling System
Vacuum and water cooling

Frame Type
Heavy Duty Steel

WorkingSpeed
Variable

Product Type
Thermocol Block Moulding Machinery

Technology
Steam heating and vacuum cooling

Power Source
Electric

Surface Treatment
Painted / Powder Coated

Dimension (L*W*H)
5200 mm x 2450 mm x 3650 mm

Usage & Applications
EPS block production for packaging, insulation, and construction

Thermocol Block Moulding Machinery Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
7 Units Per Month

Delivery Time
30 Days

Main Domestic Market
All India

About Thermocol Block Moulding Machinery

THERMOCOL BLOCK MOLD MACHINE FOR PRODUCING THE THERMOCOL SHEET AVALIABLE IN BELOW SIZE.

1000 X 1000 X 500 MM
1000 X 1000 X 1000 MM
2000 X 1000 X 500 MM
2000 X 1000 X 1000 MM
3000 X 1000 X 1000 MM
4000 X 1000 X 1000 MM
6000 X 1000 X 1000 MM
AND AS PER CUSTOMER DEMAND

Product details

Automation Grade	Automatic
Material	MS, SS
Brand	Laxmi
Voltage	220-440 V
Usage/Application	Industrial
Surface Finish	Color Coated
Phase	Three Phase
Motor Power	6.5 HP
Hydraulic Pressure	200 Bar
Hydraulic Oil Tank Capacity	230 Ltr
Frequency	50/60 Hz

Advanced Steam Heating with Automatic Safety Controls

Harnessing steam heating technology, this machine delivers precise temperature control for uniform EPS block expansion. Integrated safety features such as automatic pressure relief and emergency stop mechanisms protect both the operator and equipment, ensuring uninterrupted production. The automatic vacuum and water cooling methods enhance the integrity and dimensional stability of each block, aligning with industry standards in packaging, insulation, and construction.

Intuitive Touchscreen HMI and PLC Control

The operator panel features a modern touchscreen HMI, enabling real-time monitoring and process parameter adjustments via digital display. The PLC control system automates key functions, reducing manual intervention and improving repeatability. With options for remote monitoring and robust field I/O connectivity, system operators can maintain high levels of accuracy and efficiency, supported by a comprehensive set of digital and physical controls.

Energy-Efficient and Robust Construction

Designed for industrial endurance, this machinery employs a heavy-duty steel frame treated with painted or powder-coated surfaces, ensuring long-term durability. Energy consumption is optimized with an overall power rating of 40 kW and efficient steam and water management. Noise levels remain below 75 dB, making it suitable for industrial plant environments in India and beyond, whether for manufacturers, exporters, or suppliers of EPS products.

FAQs of Thermocol Block Moulding Machinery:

Q: How does the automatic humidity control function benefit EPS block quality?

A: The automatic humidity control ensures optimal moisture levels during the moulding process, which is crucial for producing uniform and high-quality EPS blocks. Consistent humidity prevents material defects and improves expansion uniformity, resulting in superior insulation and packaging products.

Q: What is the primary process for loading material into this moulding machine?

A: This machine uses a pneumatic automatic feeder for loading EPS beads. This fully automated method speeds up material handling, reduces manual labor, and minimizes the risk of contamination during the loading process, enhancing operational safety and efficiency.

Q: When is the automatic pressure relief feature activated, and how does it enhance safety?

A: The automatic pressure relief feature activates if chamber pressure exceeds safe operating thresholds during cycle operation. It instantly releases excess pressure, preventing potential overpressure incidents, thus protecting both the machine and the operator.

Q: Where is this moulding machinery best utilized in terms of industrial applications?

A: The machinery excels in EPS block production facilities serving sectors like packaging, insulation, and construction. Manufacturers, suppliers, exporters, and traders in India can benefit from its robust design and reliability in continuous industrial environments.

Q: What process parameters can operators monitor using the digital display and touchscreen HMI?

A: Operators can monitor temperature, pressure, humidity, timing, and other significant production parameters in real time on the digital display and touchscreen HMI, allowing for swift adjustments and ensuring consistent product quality.

Q: How does the vacuum and water cooling system contribute to the moulding process?

A: The combined vacuum and water cooling system rapidly cools the EPS blocks after steam expansion, locking in precise dimensions (1 mm accuracy) and preventing deformation, ensuring that each block meets stringent industry standards.

Q: What are the key benefits of using this EPS block moulding machinery for your business?

A: Key benefits include high precision, robust and energy-efficient operation, improved safety with automatic controls, reduced labor through automation, and reliable remote monitoring capabilitiesmaking it a smart investment for scalable, quality EPS block production.

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